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It's not your Grandma's Lucite!

"The Art of the Cast", My Lucite Story

by Dean A. Young

Using the hand cast method to produce Lucite sculpture is as problematic as it is exciting. My passion for Lucite has forced me into a constant relationship with my art that is both fulfilling and often frustrating. Lucite, the highest quality acrylic resin, is durable, strong, and fantastically clear. Its optical properties include the amazing ability to trap and pipe light depending upon the angle of reflection.

Handcast Lucite has many similarities to fine cooking. The Lucite comes in two parts, a clear liquid monomer and a super fine white powder resin. The parts need to be hand mixed. During the mixing stage coloring agents can also be added, however the powder has made the mix totally opaque. A change in proportions of ingredients will affect the strength, size and hardness of the final casting. 

As in cooking, timing is important.  When a mix of Lucite is prepared only a small window of time is available to pour the mixture. The viscosity of the Lucite changes by the minute, impacting the coloration effects in the design.

To succeed in blending and colliding colors, my castings require numerous multiple pours. Each must remain undisturbed to firm up. Temperature and formulation of ingredients will determine the speed of each set. A miscalculation will spoil the casting.

The Lucite must be cured in an autoclave under heat and pressurized gas for up to two days after it has set, a mistake in heat, pressure, or timing may ruin the casting.

Multiple color pours, blending and double castings for internal effects are all part of the art of the cast, combined with specialized molding materials for textural effects which must to coordinated for the brief windows of casting opportunities. Shrinkage must also be considered at the beginning of the design process. Depending upon the formulation of the mix, 8% to 20% shrinkage is expected. A plan to control and direct this shrinkage is critical to the art. 

Heat and curing pressures are variables that also need to be factored. After curing, each flat surface must be cut, rough, medium, and fine sanded. It is then buffed and polished, all by hand.



Many of the results I achieve are determined by the mold design and materials used. Components from each mold are
used only once and are destroyed in the casting process.  A typical casting often includes vacuum formed components combined with hand fabricated and machined elements.  Materials used in the mold of one sculpture might include acid resistant plastic, fiberboard, glass, aluminum, and steel sheeting. These materials are frequently reinforced with wood, hydrostone, or steel supports. No two castings are ever the same.

Transmittance of light, internal reflection and critical angles for light leakage are some of the special design considerations with my Lucite sculptures, beyond the traditional demands of shape, texture, color, and balance. My passion for Lucite continues to grow. Inspired by the colors of the brilliant Kansas sky, magnificent Florida waters, canyons and mountains of Colorado, and the rugged California coast, reflections of nature combine with smooth, clean, modern lines and angles. It is an expression of the balance of our human experience in encounters of colors, light, and shapes.

My journey continues in Lucite.